AutoCase
Unified case & eaches handling for AutoStore Grids
One system for every case handling process.
AutoCase empowers you to efficiently store, retrieve, and sequence cases and individual items within a single, high-density modular Grid. Our fully automated case induction and extraction processes eliminate manual handling of heavy loads — enhancing safety while reducing labor costs. Advanced dynamic Bin allocation intelligently utilizes every cubic inch of your warehouse, driving operational excellence.
Designed to support everything from high-velocity fashion releases to seasonal grocery surges and large-scale retail volume, AutoCase seamlessly adapts to evolving fulfillment demands. Achieve faster, safer, and more reliable order processing — so you stay ahead of customer expectations while optimizing cost efficiency at every turn.
Make your ‘case’ for efficiency
AutoCase delivers fast, flexible, and simple case handling for your warehouse. Streamline inbound, storage, picking, and packing — processing 150 to 260 cases per hour — without the complexity of traditional systems. Gain efficient operations, strong order consolidation, and adaptable workflows for any case profile.
End-to-End Control
→ Technology Consolidation: Reduce vendor complexity, integration time, and operational risk. Fewer systems mean faster deployments and lower total cost of ownership.
→ Unified Automation: Handle both cases and eaches in a single, high-density system. No more splitting SKUs or relying on separate technologies like shuttles, mini-loads, or racking.
Flexibility & Scalability
→ High-Speed Case Handling: Automate storage, retrieval, and sequencing of cases and eaches to keep pace with peak demand and seasonal spikes.
→ Dynamic Bin Allocation: Intelligent software optimizes storage for both cases and eaches, maximizing your warehouse footprint and delaying costly expansions.
Labor Savings & Safety
→ Automated Robots: Induct, store, and retrieve cases—no manual lifting required. Lower labor costs, reduce injury risk, and free staff for higher-value tasks.
→Future-Proof Operations: Adapt quickly as your business grows or shifts, with a modular system that scales and evolves alongside your need.
How it works
AutoCase uses an advanced clamp-and-push mechanism, enabling cases to be loaded securely, smoothly, and completely hands-free.
Decanting, consolidating, or replenishment
Warehouses face growing complexity managing both individual items and full cases. Traditional methods slow fulfillment and increase costs. Whether it's decanting, case consolidation, or store replenishment, AutoCase delivers seamless, end-to-end case automation in a single, unified solution — enabling smarter, faster movement of goods for any industry.
Flexible workflows. Just in 'case.'
Flexible workflows, just in 'case'
Outbound Replenishment
Supports full-case outbound flows for B2B or store replenishment, eliminating picking labor and enabling high-speed case fulfillment.
Outbound Replenishment
Supports full-case outbound flows for B2B or store replenishment, eliminating picking labor and enabling high-speed case fulfillment.
Case Closed
Every Angle Covered
AutoCase delivers all you want in a true, end-to-end automated solution.
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Gentle, secure handling
Case-in-Bin strategy encloses cases to protect fragile and irregularly shaped goods — ideal for sensitive SKUs like cosmetics, electronics, and beverages.
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Maximum system uptime & reliability
Clamp-and-push design with movable Bin bottom minimizes friction, reduces jams and misalignments, and ensures higher system uptime — even with unstable loads.
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Superior tracking & error mitigation
Bin-based tracking eliminates barcode-related errors and manual exception handling, supporting a broader SKU assortment.
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Space-efficient
Strong volume utilization for medium-to-large cases (25–95 liters) and unmatched storage unit density per cubic meter.
Technical Specification
Bin Height Support
330 mm, and 425 mm (case handling type)
Max. Case Payload in the Bin
28 kg
Case/Tote Support
Rectangular, non-transparent rigid cartons, totes, and corrugated cases
Operating Temperature
+1° C (33.8° F) to +40° C (104° F)
Throughput
150 – 260 cases/hr -> Max. Throughput: 150 – 210 cases/hr
Frequently Asked Questions
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Is AutoCase only for new Grids, or can it be added to existing ones?
AutoCase works for both new and existing AutoStore Grids. For new installations, it can be included from the start to handle both cases and eaches in one unified system. For existing customers, AutoCase can be retrofitted into current Grids without major redesigns or downtime. This makes it easy for operators who started with each-only workflows to expand into case handling—without adding complex conveyor systems or duplicating infrastructure. AutoCase upgrades existing installations seamlessly while protecting your original AutoStore investment.
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How does AutoCase work?
It is a fully native module within the AutoStore ecosystem, designed to simplify workflows and reduce the need for conveyors.
Its operation follows a simple, end-to-end process:Inbound
Palletized or floor-loaded cases are inducted into AutoCase, which automatically buffers, sequences, and places them into the Grid.Storage
Cases and Bins are stored together within the same Grid, creating a unified system for replenishment and order fulfillment.Outbound
When cases are needed for dispatch, Robots retrieve them and deliver them to AutoCase, where they can be sequenced, consolidated, or sent directly to shipping.Dual cycles
AutoCase supports simultaneous inbound and outbound flows, boosting throughput and maximizing cube utilization.
This connected workflow eliminates unnecessary conveyors, consolidates hybrid operations, and delivers higher storage density with lower system complexity.
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What are the main use cases for AutoCase?
AutoCase is designed to transform your warehouse workflows, supporting a wide range of inbound, outbound, and hybrid operations:
Inbound case storage
Automatically induct and store inbound cartons directly in the Grid, eliminating the need for manual Bin induction.Outbound replenishment
Retrieve cases efficiently to feed stores, picking stations, or palletizers for faster order fulfillment.Case consolidation and buffering
Automate the consolidation of cases for streamlined, just-in-time order preparation.Mixed workflows
Support hybrid operations where cases flow in and eaches flow out of the same Grid, enabling flexible, high-efficiency fulfillment.AutoCase’s versatility makes it ideal for hybrid fulfillment centers managing both e-commerce and store replenishment within one unified system.
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